A couple of weeks ago I shared with you my DIY Screen Door that I built with my hubby and Dad. We had been wanting a screen door for our back porch for years but never got around to putting one in until we updated our back porch. We had been shopping around for one but we could never find a model that we liked. My Dad suggested that we build one instead, like that we would have exactly what we want.
My Dad built the screen doors that are at my parents’ house. The ones he built have beautiful woodwork in each corner. They are absolutely stunning and are perfect for their 1890’s home. For our home, I wanted something simple. I started by drawing what I wanted. After that we measured the inside of the door frame so that we could determine the dimensions of the screen door. Next we figured out how much wood we needed to make our screen door come to life. This post contains some affiliate links for your convenience. Click here to read my full disclosure policy.
DIY Screen Door
– Wood (We got 1 1×8 10′ and 2 1×6 10′.)
– Biscuits for plate joiner
– 3/4″ 16′ long Screen Moulding
– Hinges with screws
– Door Handle
– Hand Saw
– Palm Sander
– Nail Gun
Step 1: We started off with a 1×8 10′ long and 2 1×6 10′ long.
Tip: When buying wood check the knots on the boards. You want to avoid dead knots. Dead knots are often black and sometimes it’s just the contour of the knot that’s black. Dead knots tend to fall out, especially if you cut through them. The picture on the left shows a regular knot and the right side are dead knots.
Step 2: We used the radial saw and table saw to cut the boards down to the sizes we needed. We needed two pieces of 26″ from the 1×8. We also striped the 1×6 to 4″ wide and then we cut them into 2 pieces of 80.5″ and 1 piece of 26″. Once the pieces were cut we used a square to make sure they were square.
Step 3: We clamped all the pieces together. We measured the door corner to corner with a measuring tape to make sure it was square. We knew it was square when each diagonal measurement were exactly the same. You’ll notice an over hang of wood (extra wood) on each end, we did this one purpose. This allows us wiggle room if ever the door wasn’t perfectly square.
Step 4: Next was time to figure out where we were going to put biscuits to join the pieces together. We put only one marking on each side of the top board since it’s only 4″ wide. We then put two markings on each side of the middle board and lower board because they are wider. The markings must run through each side of the board so that the marking also shows on the board against it. Also, it’s a good idea to number them so that you know which board goes where.
Step 5: We took the clamps off the door and it was time to use the plate joiner. We lined up the lines with the plate joiner and made the biscuit holes. We made 20 biscuits holes.
Step 6: We applied glue inside the biscuit holes and inserted biscuits on one end. We applied glue on the other end and inserted the board with the biscuits making sure the lines were aligned. Once all the pieces were attached together, we proceeded to clamp everything together again.
Step 7: Using the same technique as Step 3. We measured the door corner to corner with a measuring tape to make sure it was square. We knew it was square when each diagonal measurement were exactly the same.
Step 8: Once the glue was dried we removed the clamps. Just a reminder from the point I made in Step 3: As you can see in the above and below photo we had extra wood on each end of the door. We did this so that if ever the door wasn’t square we were able to slide the pieces up or down until square, in other words, it gave us wiggle room. Now that the door was glued together and square, we no longer needed the wiggle room, so time to cut off the extra wood. We used a square to mark off what we needed to cut off. We used my Dad’s favorite hand saw to saw off the pieces.
Step 9: Time to sand the door, making sure it’s nice and smooth.
Step 10: We placed the door in its home, to see how it fit. It was a little tight, so we used a hand planer to remove a little bit of wood around the door.
Step 11: We used a chisel & hammer and hand saw to cut slots for the hinges. We made slots 7″ from the top and 7″ from the bottom of both the door frame & door. We then proceeded to attach the hinges to make sure the door worked correctly. We removed the hinges from the door after we determined the door worked.
Step 12: Time to get some painting done. Yay!! I painted the door in BEHR MARQUEE™ Exterior Satin Enamel in Pistachio. I also painted the screen moulding at the same time. Since BEHR MARQUEE is a Paint & Primer in one, I didn’t have to apply a primer before painting. SWEET! I’m all for saving time!
Step 13: Next we took out the miter box and cut the screen moulding to size. We used the screen moulding as the finishing touch for the back of the door, looks so much nicer than just leaving the screen and staples exposed in the back.
Step 14: Time to add screen to the door! We slowly unrolled the roll of screen over the openings. As we unrolled we fastened the screen with staples. When we were done attaching the screen, we added the screen moulding and attached it with little nails. If you have a nail gun, use it.. it makes the process so much faster.
Step 15: We then reinstalled the hinges and attached the door to the door frame. We were quite excited about installing the door handle. The door handle was actually a working door handle that we found on a door in the basement that we weren’t using. We loved how it looked and knew it would look great on our screen door. We uninstalled the handle and had to solder the handle to the square bracket. Once that was done we painted the door handle black. I sure wish I had taken a before photo, but sometimes you get so excited about something you just do it. haha We also added a wooden door stop moulding around the door frame so that the door would close properly. Lastly, we put in a hydraulic door closer.
Voilà, our beautiful custom DIY Screen Door!
Isn’t it lovely? I love it so much! I love its design and I love the color. The Pistachio adds just the perfect punch of color to the porch. I have a thing for that beautiful shade of green. I also painted our swing set the very same color.
I hope that I’ve inspired you to build your own screen door!
P.S. I have another really cute paint tutorial coming up very soon.
Guess what? I won’t be painting with Pistachio but it will be a color that looks nice with it. hehe
Have yourself a COLORFUL day!
P.S. I’ll be linking to these Parties.
Disclosure: A big THANK YOU to BEHR for sponsoring this post. As always, all opinions in this post are 100% my own.
Original article and pictures take http://thediydreamer.com/diy/how-to-build-a-screen-door/ site